3D printing: tolerances, wall thickness and lead times

What SLS, MJF, SLA and FDM realistically hold — including the minimum wall thicknesses our DFM check enforces.

  • SLS and MJF hold ±0.3 mm or ±0.3% of the largest dimension, SLA ±0.15 mm and FDM ±0.5 mm. Minimum wall thickness is 0.7 mm for SLS, 1.0 mm for MJF and FDM, and 0.5 mm for SLA; the smallest reliable hole is 1.5 mm in SLS and 0.5 mm in SLA.

Key specifications

SLS Nylon 3D Printing — tolerantie
±0.3 mm of ±0.3% (grootste maat) · fijn ±0.2 mm (kleine features)
SLS Nylon 3D Printing — min wall / hole
0.7 / 1.5 mm
MJF Nylon 3D Printing — tolerantie
±0.3 mm of ±0.3% (grootste maat) · fijn ±0.2 mm (kleine features)
MJF Nylon 3D Printing — min wall / hole
1 / 1 mm
SLA Resin 3D Printing — tolerantie
±0.15 mm of ±0.15% (grootste maat) · fijn ±0.05 mm (kleine features)
SLA Resin 3D Printing — min wall / hole
0.5 / 0.5 mm
FDM Plastic 3D Printing — tolerantie
±0.5 mm of ±0.5% (grootste maat) · fijn ±0.3 mm (kleine features)
FDM Plastic 3D Printing — min wall / hole
1 / 2 mm

Frequently asked questions

Which technology is the most accurate?
SLA, at ±0.15 mm or ±0.15% with ±0.05 mm on small features, plus the lowest roughness (Ra ~2 µm as-printed). SLS and MJF are less accurate but mechanically stronger and better suited to functional end-use parts.
Why does minimum wall thickness differ per technology?
In SLS the part stays supported by the powder bed, so 0.7 mm works. MJF runs hotter, so thin walls warp sooner — hence 1.0 mm. SLA reaches 0.5 mm with cured resin, but thin SLA walls stay brittle.
Can printed parts be machined afterwards?
Yes. For critical fits we print the part with stock and machine those faces afterwards. That combines the geometric freedom of printing with CNC tolerances exactly where they are needed.

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